The result of years of experience and research
New IGBT Generation Rectifiers
Passing oil rectifiers
Common rectifiers used in Iran are oily. These power supplies work according to the law of induction. This means that as current flows through their primary winding, the same current is transmitted to the output with a conversion ratio. This current is ac or alternating current and must be rectified at the dc output. For this purpose, a set of diodes is placed in the output. Another problem with these rectifiers is that they do not have the ability to work permanently in the rated current and must be turned off after a few hours to cool their oil. Also, the cost of oil, the possibility of fire and even the size and volume occupied in them is high.
But all the problems raised in oil rectifiers in the new generation rectifiers of Tavan Pajooh Behrad Company have been solved.
The fact is that success is found only in the team and nowhere else!
Precise control of variables
Precise control of rectifier output current and voltage
Precise regulation
Accurate regulation of output voltage and current
Ability to stabilize settings
Ability to record rectifier settings for future use
Scheduling
Ability to adjust the rectifier output according to the specified program
Modular design
Ability to modular design for easy maintenance and repair
Increase efficiency
Increase output efficiency in exchange for energy consumption
Less dimensions
Dimensions less than a quarter of old rectifiers
Resistant
Proper performance in acidic and polluted environments
Due to the use of new IGBT technology, the energy consumption efficiency of new rectifiers is about 20% higher than traditional rectifiers. For example, by replacing an old 3000 amp rectifier with a new 2000 amp rectifier, the cost of saving energy consumption per year is equal to 5 million Tomans.
Due to the increase in accuracy and reduction of output fluctuations of switching rectifiers (ripples), the ion throwing operation in the new rectifier is much more uniform, which therefore reduces the amount of consumables in the coating process. For example, experience has shown that replacing old rectifiers with switching rectifiers in a nickel bath reduces the nickel anode consumption by about 10 to 15 percent for the same coverage.
Due to the high accuracy and ion throwing power of switching rectifiers in the current injected into the plating bath, the plating time in various plating processes such as hard chromium, nickel, galvanized and acid copper plating is reduced.
Rectifier savings
As a result of using the new generation IGTB rectifier and removing the old oil rectifiers, savings in resource consumption are created, which ultimately leads to cost reduction.
- Oil Rectifire
- IGBT Rectifire
Oil Rectifire | IGBT Rectifire | |
Old | New | |
Power factor | low | high |
Efficiency | low | high |
Workshop space required | high | low |
Weight | very heavy | light |
Adjust speed | slow | very fast |
Response to load change | slow | very fast |
Modular capability | ||
Standby losses | much | low |
Ripple output | voltage dependent | independent of voltage |
Precision adjustment | acceptable | very high | more... | more... |
New generation IGBT rectifiers and oil
in the context of the comparison table
Sales of rectifiers throughout Iran
Among the reputable and large companies that have purchased the products of Tavan Pajooh Behrad Company, the following can be mentioned:
- Cruise Manufacturing Company for auto parts anodizing and electroplating lines
- Pars Khodro Ring Company to produce piston rings for internal combustion engines
- KWC company for valve plating
- Chlorine Power Company
- Saravan Municipality of Rasht for wastewater treatment
- More than 300 metal plating workshops such as hard cream, nickel-cream, galvanized, copper, tin, yellow water, etc. in the country
- More than 40 non-ferrous metal extraction plants and electrovinning industries (permanent work and three shifts)
- Installation in cathodic protection systems of National Gas Transmission Company (permanent work and three shifts)
Isfahan / 30 sales
Tehran / 120 sales
Khorasan Razavi / 15 sales
East Azerbaijan / 10 sales
Yazd / 10 sales
Kerman / 5 sales
Kangan / 5 sales
Ahwaz / 10 sales
Gilan / 4 sales
Baneh / 2 sales
Ardabil / 2 sales
Hamedan / 5 sales
Nain / 2 sales
Karaj / 3 sales
Qazvin / 2 sales
Kermanshah / 2 sales
Mazandaran / 3 sales
Hormozgan / 2 sales
Qom / 5 sales
IGBT rectifier applications
- Used in plating industry
- Used in the anodizing industry
- Used in the extraction industry of non-ferrous metals such as copper and
- Industrial wastewater treatment
- Use in chlorination industry
- Used in the cathodic protection industries of buried oil and gas, water and sewage pipelines
Technical characteristics
- Ability to adjust 6 current-time, voltage-time schedules through 7-inch touch screen and color
- Ability to connect the monitor wirelessly via WiFi network
- Has the ability to perform software updates of the device at the installation site without the need for the presence of company personnel through the usb port
- Ability to connect the rectifier to PLC or computer for use in automatic lines and remote control
- Ability to display control and adjust the temperature of the plating bath through the rectifier control panel
IGBT rectifiers in news agencies
News of the production of new generation rectifiers was published in some news agencies, such as the national news of Iran TV, Nasim Danesh network and the news of Isfahan network. Videos related to this news are available.
contact us
Factory
Isfahan, Khomeini Shahr Electrical and Electronics Industrial Town, Bargh 3 St., Sub-Branch 10, No. 177
Head Office
No. 34, 2nd Floor, Behrad Building, Opposite Hekmat High School, Sarlet Alley, Tayeb St., Isfahan
Phone
03132332485 / 09132140724
info@tpbehrad.com